The Chopper Compendium

Posted: **Wed Oct 09, 2013 1:48 pm**

more stuff

Posted: **Wed Oct 09, 2013 1:50 pm**

Hahaha now you guys have everything I have on it....the rest is just eyeballing and winging it

Posted: **Wed Oct 09, 2013 3:09 pm**

Hey could you give me some more dimensions so I could finish the print on the carrier??

I will post the dxf file when done for everyone!!

I need the length of the the red lines!!!

Here is what I got!!

Posted: **Wed Oct 09, 2013 3:17 pm**

I amnot sure if this will help with the sprocket sizes!!???

http://www.sprocketcalculator.com/

Deifferential to tire gear ratios!!

http://www.offroaders.com/tech/gear-ratio-chart.htm

Posted: **Wed Oct 09, 2013 3:55 pm**

Man that looks good....wish I had the time to learn cad skills!

the 5/16 bolt holes for the sprocket and disc should be a max of 7/8" at the very deepest. That still gives you an eighth of an inch before you break through the wall into the cavity (which still won't be a deal breaker even if you make that mistake)

The 45 degree bevel is just for aesthetics and weight but is maybe 1/2"

The carrier bearing surfaces are identical on each end so the bore is machined to 1.627 dia x .865 deep

bolt pattern that bolts both halves together is whatever is standard on the dana 30 (can't remember that though)

Posted: **Wed Oct 09, 2013 3:59 pm**

lots of this stuff was just off the top of my head by looking at pics and then figuring out how to do it. Kinda like we all do with our bikes

Posted: **Wed Oct 09, 2013 4:51 pm**

Here is the mount bracket!!

Not sure what I did wrong but can bot get 80 degrees??

I got 85 but with a diameter of .250 not a radius???

I some how guess the 1/2 part!!!

Posted: **Wed Oct 09, 2013 5:09 pm**

Here is the finshed frankin rip dxf!!

Anybody see anything wrong???

I will try to find a cloud server to post it up on if not!!

Anybody need any diamensions I can diamension it out if you ain't got CAD!!

I use Draftsight it is FREE!!

http://www.3ds.com/products-services/dr ... /overview/

Posted: **Wed Oct 09, 2013 5:14 pm**

I just relised I did not fix the 7/8 bolt holes I got that fixed now!!!

Man Thank You So Much for This!!!

Posted: **Wed Oct 09, 2013 5:48 pm**

Anybody know a place to host the dxf files??

It will be large not sure if I can attach here???

Posted: **Thu Oct 10, 2013 7:44 am**

Did I overlook it or do you or can you please make a sketch of the axle tube outer pieces??

I will find a hosting site for the dxf files I hope???? Most only support pic and video uploads???

Posted: **Thu Oct 10, 2013 7:46 am**

Hi Customize IT....the 5/16 bolt holes that are 7/7" long are fully threaded.

The only thing ppl have to realize though is that the left side cavity I do not have the dimensions on as I simply used the dana 30 carrier to obtain them while I was turning the pc. I did not keep those dimensions. Though it would be easy to figure out if you had a carrier on hand to measure.

Nope no sketch of the axle outer pcs...i just freehanded them as I went.

Posted: **Thu Oct 10, 2013 7:49 am**

here are the spacer rods done.

12 inches between shoulders, 1.250 aluminum.
overall length of 12.230
drilled and tapped an inch deep on each end with 1/2" 13tpi

The Chopper Compendium

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