Fractured Lacerations - Build - I Broke my Knife!

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Customize IT
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SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

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Tell me what I need to do I need help with my girder!!!

PLESE HELP????


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Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

Decide to give my mudguard a little flair and add to it and also the same with the headlight. Just need to make a mount for headlight now.

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Customize IT
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Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









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Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

Been working on a idea for a full adjustable headlight mount that would easy allow me to rotate in every direction for the perfect position? Made all these parts by hand the balls and tappers on my lathe?

All the parts of the assembly.

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Turned the ball on outside that sets position on lower mount by hand turning two cranks at a time.

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Drilled the holes for the link joint and then tapered to allow the unit room to move.

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Made the ball indent for the bottom to allow the nut to crank tight in any position.

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The ball washer for the nut to crank against.

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Tapered the dom tube to accept the ball for rotation.

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Drilled for the mounting bolt for the hyme joint.

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Showing it installed.

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Assembly going together.

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It is now adjustable in every axis [up and down, left and right, side to side] needed at the same time just tighten down where it is perfect with one nut.

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hansgoudzwaard
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SELF INTRODUCTION: I was on the last board as bonustoolkit. I have changed that to my given name.
I started a project build there " File and Fit." I paln to continue that when I go back home in Dec. 2011. I first joined the board when Gary W had it in the year 2005. That was the time I really gained an interest in building chops. I have a long way to go, compared to some here.

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by hansgoudzwaard »

That will work just fine.

Mount this on your rear fender.
eyeball
eyeball
FEZZR..JPG (22.91 KiB) Viewed 4930 times
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Customize IT
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Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









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Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

What does the little eye ball mean if it has one? Friend.

Got my headlight mounted.

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railroad bob
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SELF INTRODUCTION: Hi Dan, thanks for your time and energy spent on this new board. I hope you will give me a waiver on the email account, I have used gmail so long I don't have a clue what my service provider account is.
I just returned home from a 2 week trip in New Mexico, have a few good pix, can't wait to share my off-highway traveling. Got to put 1400 miles on the scoot.

Best, Bob Davidson
Location: Alaska

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by railroad bob »

2Loose wrote: There may be days when ya wanna ride, and not get yer backside all wet and muddy, might be good idea to make that rear mud guard an easy add-on when ya look out the window and see rainy weather, but ya wanna go ride anyways, might be damn handy to have some quick n easy way to attach that mud guard, jump on and hit the road, and at least keep yer backside a bit drier and cleaner, been there myself, when I sure wished I had something like that....
Aloha,
Willy
was thinking the same thing, bike looks good both ways.

Tank looks cool as hell.
Alaska - Land of the Individual and Other Endangered Species
An Armed Society is a Polite Society,...
Politicians Prefer Unarmed Peasants
TANSTAAFL
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Customize IT
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Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

I have pushed it out for her first pushout pictures. Made vroom vroom noises.

Time to get back building this bike.

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Think I will just put a single turbo on to save money but, still have a turbo bike?

http://www.ebay.com/itm/T25-T28-Turboch ... f4&vxp=mtr
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Customize IT
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Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

Tacked up some exhaust from the stock exhaust to make some headers.

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hansgoudzwaard
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Joined: Wed Oct 26, 2011 10:43 pm
SELF INTRODUCTION: I was on the last board as bonustoolkit. I have changed that to my given name.
I started a project build there " File and Fit." I paln to continue that when I go back home in Dec. 2011. I first joined the board when Gary W had it in the year 2005. That was the time I really gained an interest in building chops. I have a long way to go, compared to some here.

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by hansgoudzwaard »

Turbo yeah! Lots of info online re. both cars and bikes.
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Customize IT
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Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









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Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

hansgoudzwaard wrote:Turbo yeah! Lots of info online re. both cars and bikes.
I know exactly how to do on this bike engine thanks to a friend but, have come to the revelation that will never afford to do this right now.

Here is all the info I have on how to do it.-------

Here is a write up on a turbo install and some pointers to how. Special Thanks to John O'Hare for his knowledge and engineering he has done on his 750 gsx oil cooled turbo bike.
John has built himself after much work, thought and engineering. Not to mention many hrs research to make a Turbo 1990 gsxr 750 in a Bandit 600 frame. The bike is a great daily rider and has been rode many years with this install proof of how well his application was on the bike he has named Project Turbo Dragqueen. We will explain how it was done but first here is information for tuning a turbo bike.
Here is a link to help with your engineering and Turbocharger Compressor Calculations. You will be able to use this to find the perfect turbo size.
http://www.gnttype.org/techarea/turbo/turboflow.html
Here is a link to specific turbos on the market along with maps and installation information.
http://turbochargerspecs.blogspot.com/
Here is a tuning manual to help get intake exhaust and the theoretical perfect installation of the exhaust and intake manifolds. In the real world especially on stock framed bikes the best you can do it get close or just make it fit but, the calculations are here in manual.
https://www.dropbox.com/s/ynso8xyirx4mb ... 1.pdf?dl=0

Now we will proceed with John's install. He bought a Garret T 25 .70 ar VF10 turbo (from a subaru legacy, the estate version of the impreza car} on E bay for 49 pounds delivered. The T 25 is large and is better suited for a 1100 or 1200 cc bike to spool up at 2000 rpm. On johns bike it spools up at 5000 rpm and makes for a bike he can ride with good fuel economy not being in the boost at 80 mph with his wife and camping gear on the back. Having the same performance as the stock bike in fuel usage then. It has a A/R rating of .70. A drag bike or super high performance street 750 bike will use a A/R of .48 or a GT20 / T 20 Turbo or a large size GT 15 / T 15 depending on manufacture. All of the turbo sizes mentioned can be bought new on EBay for under 350$ each.
John's T25 he bought:
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He picked a inter cooler off EBay for 10 pounds off a RS which is a small turbo charged Ford car in Europe for 6 pounds.
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He made a exhaust header to connect the 4 cyls and heat wrapped it. The heat wrap is not a necessity but does remove heat away from where he mounted his oil coolers for them to function.
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The turbo was clocked to be at its best position for his install. By Clocking he took the assembly apart and rotated the intake and exhaust housings so, the intake and exhaust can be run. This is simple to do just remove the bolts between them and rotate to your correct position and bolt back together.
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Here is where and how he mounted his:
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He bought his turbo gaskets and air filter from P&P for 26 pounds but, there is many manufactures of these and can be found on EBay for similar pricing.
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He had to drill the air filter to run the hose thru to connect the actuator for boost to the intake plenum. John runs 7 psi boost actuation perfect with no damage for a stock motor. Actuator can be bought external and adjustable but, I have had turbo vehicles like this before and at some point you teak them just a little more until a head gasket blows. It is possible to run 14 psi boost but, modifications will need made to the engine being, compression rings machined into block for heads, heads ported and polished intake and exhaust, cam change and possible re timing of the cam with ignition controller.
A picture of the hose out plenum on intake side. His finger is pointing to the blue hose connection there:
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This picture shows the other connection point for hose for the actuator:
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He bought AN fittings for the routing of the oil lines for about 60 pounds.
Pictures of some of them for reference:
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Also a M12x1.5 banjo fitting for the oil connection for pressure at the turbo.
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He drilled and tapped the pressure test port bolt for 10x1.5mm fitting down from the 16 mm so he did not have to put a flow restriction in line and here he will feed the turbo oil cooling.
The 16 mm bolt is directly under ignition side cover on right side of the bike.
It can be seen here in this picture with John's pointer finger on it:
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By hand and with a lathe that will not do .002 cut passes in steel he made the mount to the turbo for the oil cooling pressure side. You could by hand make this part by making solid block that bolts and takes a AN fitting. It can be done with all hand tools.
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Hand made the gasket here out gasket material.
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Showing it mounted and the location on turbo.
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He drilled and threaded for a AN fitting for the return line from turbo oil cooling in the right side clutch cover so the oil returning would hit the spring plate not wash the clutches. Run with 1/2 braided line.
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Pictures of these hose run on turbo:
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On his lathe he made a oil catch for the breather tube. The crank case pressure will be raised slightly because of the turbo so, to keep from having oil drenched all over your bike you install the catch canister.
The top housing for canister turned on lathe out a piece of solid billet aluminum. It has the breather holes drilled in it.
Also seen here is the bottom cap for the canister.
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He installed a couple o rings to seal the canister and the all thread rod is what holds the final assembly together.
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Using a polishing sponge for his painting operations he trimmed it to be a filter to put in bottom of canister to remove any particulates of dirt coming from the engine breather tube on top valve cover.
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He welded a couple fittings to a piece of stainless exhaust tube for the hose plumbing. The stainless exhaust tube is the main body of the canister held together by all thread between the 2 end caps.
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He drilled and tapped a M6 allen bolt in the bottom for a drain of the canister.
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Showing the final assembly:
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Using a piece of pipe he threaded the oil fill cap for the return line from the breather oil catch canister to motor.
http://i61.photobucket.com/albums/h63/p ... 850411.jpg
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Showing mounting of the canister on bike.
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Showing his mounting bracket for turbo to the head on the engine.
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The exhaust he made for bike.
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The dump valve for the intake in case of a back fire and for protection of engine was added he made the tubing for it scavenged from a washing machine.
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He mounted the intercooler for the air intake off the engine head bolts.
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Then connected the dump valve after between the intercooler and air box for carburetors. This is also the pressure reference for the fuel pump. the small blue hose coming out top goes to the fuel regulator.
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Using a old piece of water pump hose and some thin exhaust tube he made the connections air intake connections.
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A fuel regulator was installed.
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Fuel line plumbing
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The adjuster for fuel pressure on regulator. He needed 2 psi so adjustments where made to unit.
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He opened housing and cut the spring until the cap fit under its own weight then tuned with adjuster screw. About a spring coil and a half.
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The fuel pressure guage to tune the regulator.
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A boost gauge was bought and installed with vacuum shown also to help set up the dump valve. With the boost gauge he also received silicone piping and replaced all the old water piping.
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He ended up changing to a fluid filled boost gauge so the needle would not bounce when riding.
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For 50 pounds he rebuilt the turbo with a rebuild kit.
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A intake manifold was made for the carburetors.
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Pictures of Finished bike.
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John has spent years building this and collecting this knowledge. He has given the permission for this to be written up and the sharing of his engineering. He lives on a island with no local auto parts shop and owns very minimum tools. It takes months for parts to arrive threw the mail. His work is proof a man with persistence and drive with nothing but the want can make a turbo bike with very minimum amount of money.
PLEASE if you share any or even just a picture from this be sure to include a reference to John with the image or full posting. John owns the copyright for all of these pictures and has been very gracious to share his hard earned knowledge with us!

Here is the link to John's build thread at a couple forums he is on if you want to review for yourself.
http://www.streetfighters.com.au/forum/ ... -Dragqueen
http://www.customfighters.com/forums/sh ... hp?t=33459

John has many other skills and is know for his Custom Paint and Air Brush work. If you would like to see more of that here is links to his business sites Pitstop Paint:
http://www.pitstop-paint.co.uk/
https://www.facebook.com/pages/Pitstop- ... 0924382707



Fuel pump 3 bar universal

http://www.ebay.com/sch/i.html?_from=R4 ... p&_sacat=0

scematic of turbo systems

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Pictures of a dual turbo install on a gsx

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Picture of a intercooler built into the air box

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Turbo fuel pressure regulator

http://www.ebay.com/sch/i.html?_nkw=tur ... +regulator

Turbo blow off valve

http://www.ebay.com/itm/TYPE-RS-BLUE-TU ... cf&vxp=mtr

The turbos i need.

http://www.ebay.com/sch/i.html?_odkw=3+ ... o&_sacat=0

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Customize IT
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Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

Exhaust is welded and braced.
Working on controls, shift linkage is done except the pegs need turned.

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The plate is tacked on to start the brake next.

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hansgoudzwaard
Contributor
Posts: 804
Joined: Wed Oct 26, 2011 10:43 pm
SELF INTRODUCTION: I was on the last board as bonustoolkit. I have changed that to my given name.
I started a project build there " File and Fit." I paln to continue that when I go back home in Dec. 2011. I first joined the board when Gary W had it in the year 2005. That was the time I really gained an interest in building chops. I have a long way to go, compared to some here.

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by hansgoudzwaard »

Thanks for the write up and the links.

I have done a bit of online reading about this over the last 6 months. The intent was to turbo my Dodge P/U for more towing power.

The bike links are very comprehensive . You don't need to look very far for more info.
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Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

Thanks Friend! Wish i had the cash it would have twin turbos on it. I am just going to get it to run build something else now.

Got my rear brake rear set fabricated
Now just turn the pegs and drill some holes in the levers and they are done.

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Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

Spent some time by the lathe and got the rear sets finished.

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Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

Thanks!

Made a tail light.
I bought a trailer light from tractor supply with tail and brake dual element bulb.
I use this light because a steel housing I can form into any shape. Cost 10$

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First dissasemble it.

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Put the housing on the lathe and removed the steel part with the light fixture.

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Then used a piece of scrap for the main body. I think it is exhaust tubing.

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Welded and ground the fixture and main body together.

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Put the red plastic lense on the lathe and parted out a piece size of the main body.

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Welded the bolt tabs to the housing for lense.

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Marked the holes with a marker.

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The trick to drilling the plastic. Heat the bit red hot push it thru the part then drill.

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Cut the license plate clear plasic with razor wheel.

[Imgur](http://i.imgur.com/SaPYIahl.jpg)

Drilled holes in body.

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Then filed edges.

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Welded tabs for license light lense.

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Finished.

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Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

Got the license plate mount done and also the tail light mounted. Added a bolt to the back of it for a good ground wire.

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